Setting up an Outside Boiler to Burn Coal

 
User avatar
Carbon12
Member
Posts: 2226
Joined: Tue. Oct. 11, 2011 6:53 pm
Location: Harrisburg, PA
Stoker Coal Boiler: Keystoker KA-6
Coal Size/Type: Rice/Anthracite
Other Heating: Heat Pump/Forced Hot Air Oil Furnace

Post by Carbon12 » Fri. Feb. 14, 2014 1:55 pm

Sweet!

Also, this:

Hand Feed to Stoker Conversion Slab Heating Project

Seems it's been done a couple times.


 
User avatar
windyhill4.2
Member
Posts: 6072
Joined: Fri. Nov. 22, 2013 2:17 pm
Location: Jonestown,Pa.17038
Stoker Coal Boiler: 1960 EFM520 installed in truck box
Hand Fed Coal Stove: Crane 404 with variable blower
Coal Size/Type: 404-nut, 520 rice ,anthracite for both

Post by windyhill4.2 » Fri. Feb. 14, 2014 2:56 pm

Ours is rated at 600 k for whatever that is worth,i still think it would be too complex a conversion to try for enough efficiency to be worthwhile. I did not research it but believe it was Ls farm that put an underfed pot in a wood stove,but a much smaller firebox than ours.

 
User avatar
Carbon12
Member
Posts: 2226
Joined: Tue. Oct. 11, 2011 6:53 pm
Location: Harrisburg, PA
Stoker Coal Boiler: Keystoker KA-6
Coal Size/Type: Rice/Anthracite
Other Heating: Heat Pump/Forced Hot Air Oil Furnace

Post by Carbon12 » Fri. Feb. 14, 2014 3:14 pm

THAT,.......is a big boiler! What did you have in mind to replace it?

 
User avatar
windyhill4.2
Member
Posts: 6072
Joined: Fri. Nov. 22, 2013 2:17 pm
Location: Jonestown,Pa.17038
Stoker Coal Boiler: 1960 EFM520 installed in truck box
Hand Fed Coal Stove: Crane 404 with variable blower
Coal Size/Type: 404-nut, 520 rice ,anthracite for both

Post by windyhill4.2 » Fri. Feb. 14, 2014 8:43 pm

I've been researching the Van Wert 800 & like what I found about that unit,have to figure out how to do the conversion,build a shed where the owb is or build onto shop & run more pipes to the pit under the owb to connect all the pipes,then build a cover over the pit to protect & keep heat in the pit pipes .

 
User avatar
LsFarm
Member
Posts: 7383
Joined: Sun. Nov. 20, 2005 8:02 pm
Location: Michigan
Stoker Coal Boiler: Axeman Anderson 260
Hand Fed Coal Boiler: Self-built 'Big Bertha' SS Boiler
Baseburners & Antiques: Keystone 11, Art Garland

Post by LsFarm » Fri. Feb. 14, 2014 10:02 pm

Do a search on the forum for 'Iron Fireman' .

Greg L

 
User avatar
Carbon12
Member
Posts: 2226
Joined: Tue. Oct. 11, 2011 6:53 pm
Location: Harrisburg, PA
Stoker Coal Boiler: Keystoker KA-6
Coal Size/Type: Rice/Anthracite
Other Heating: Heat Pump/Forced Hot Air Oil Furnace

Post by Carbon12 » Fri. Feb. 14, 2014 10:50 pm

Could you build a shed next to the OWB? Would it make sense to feed the hot water from the coal boiler into the wood boiler to keep all the controls intact? That way you'd have the wood boiler as back up, just in case.

 
User avatar
windyhill4.2
Member
Posts: 6072
Joined: Fri. Nov. 22, 2013 2:17 pm
Location: Jonestown,Pa.17038
Stoker Coal Boiler: 1960 EFM520 installed in truck box
Hand Fed Coal Stove: Crane 404 with variable blower
Coal Size/Type: 404-nut, 520 rice ,anthracite for both

Post by windyhill4.2 » Fri. Feb. 14, 2014 11:19 pm

Our owb is not a boiler,its an open system,like a big tea kettle (to borrow a phrase by Rob ?) so joining is not an option & the condensation in the cold owb firebox would be very bad,not to mention the lost BTU's thru firebox & out the stack.We have looked at various options & have decided its either burn wood in the owb or replace with coal boiler which is the option we hope to pursue as $$ allow.


 
User avatar
Lightning
Site Moderator
Posts: 14669
Joined: Wed. Nov. 16, 2011 9:51 am
Location: Olean, NY
Stoker Coal Boiler: Modified AA 130
Coal Size/Type: Pea Size - Anthracite

Post by Lightning » Sat. Feb. 15, 2014 3:52 am

windyhill4.2 wrote:Our owb is not a boiler,its an open system,like a big tea kettle
Open? How so?

 
User avatar
lsayre
Member
Posts: 21781
Joined: Wed. Nov. 23, 2005 9:17 pm
Location: Ohio
Stoker Coal Boiler: AHS S130 Coal Gun
Coal Size/Type: Lehigh Anthracite Pea
Other Heating: Resistance Boiler (13.5 KW), ComfortMax 75

Post by lsayre » Sat. Feb. 15, 2014 6:09 am

Lightning wrote:
windyhill4.2 wrote:Our owb is not a boiler,its an open system,like a big tea kettle
Open? How so?
Perhaps he means it is vented to the atmosphere (open), and not pressurized (closed). If so it probably heats a fairly large reserve tank of water via a heat exchanger.

 
User avatar
Lightning
Site Moderator
Posts: 14669
Joined: Wed. Nov. 16, 2011 9:51 am
Location: Olean, NY
Stoker Coal Boiler: Modified AA 130
Coal Size/Type: Pea Size - Anthracite

Post by Lightning » Sat. Feb. 15, 2014 7:18 am

Oh ok. That's neat. Is that so it can't boil and burst?

 
User avatar
lsayre
Member
Posts: 21781
Joined: Wed. Nov. 23, 2005 9:17 pm
Location: Ohio
Stoker Coal Boiler: AHS S130 Coal Gun
Coal Size/Type: Lehigh Anthracite Pea
Other Heating: Resistance Boiler (13.5 KW), ComfortMax 75

Post by lsayre » Sat. Feb. 15, 2014 7:21 am

Lightning wrote:Oh ok. That's neat. Is that so it can't boil and burst?
Most likely. I think its done because a wood fire is not very controllable.

 
User avatar
Rob R.
Site Moderator
Posts: 18004
Joined: Fri. Dec. 28, 2007 4:26 pm
Location: Chazy, NY
Stoker Coal Boiler: EFM 520
Hand Fed Coal Stove: Chubby Jr

Post by Rob R. » Sat. Feb. 15, 2014 7:25 am

Outdoor wood boilers are "open" because that allows them to not be classified (and regulated) as a pressure vessel. If they were built to the same standard as an ASME boiler like an EFM or Axeman Anderson the cost would be a LOT higher. It is all about making them cheaply, there is no performance advantage to an open system.

 
User avatar
Lightning
Site Moderator
Posts: 14669
Joined: Wed. Nov. 16, 2011 9:51 am
Location: Olean, NY
Stoker Coal Boiler: Modified AA 130
Coal Size/Type: Pea Size - Anthracite

Post by Lightning » Sat. Feb. 15, 2014 7:44 am

Ah I see.. Thanks for the explanation. :)

 
User avatar
windyhill4.2
Member
Posts: 6072
Joined: Fri. Nov. 22, 2013 2:17 pm
Location: Jonestown,Pa.17038
Stoker Coal Boiler: 1960 EFM520 installed in truck box
Hand Fed Coal Stove: Crane 404 with variable blower
Coal Size/Type: 404-nut, 520 rice ,anthracite for both

Post by windyhill4.2 » Sat. Feb. 15, 2014 7:45 am

Thank you,Rob. You said it much better than I could've , the thing that convinced me to go with an open system was the advertising done by lots of the stove makers."Our unit is not pressurized & cannot burst spraying you & your family with boiling water". Sounded good & safe,but ours rarely sees temps above 190* anyway,wood fire is less controllable only because coal burners generally use a more consistent draft & burn. OWB uses forced draft to quickly get fire built up,then shuts draft off completely until water temp drops & the cycle repeats.

 
User avatar
artbaldoni
Member
Posts: 199
Joined: Sun. Feb. 02, 2014 7:46 am
Location: Newville, PA
Hand Fed Coal Stove: Alaska Kodiak
Other Heating: O W/C B

Post by artbaldoni » Sat. Mar. 01, 2014 10:40 am

OWB successfully burning coal for the last 2 weeks. Using a mixture of bit nut and red ash ant nut. Johnson A419 contoller set at 180° with a 2° diff. Loaded at 2100 last night with 8 coal shovelfulls. Tended at 0800 this morning and dumped ash. By the looks of things I will get an 18 to 24 hour burn in sub 20° ambient temps with the house at 72°. Heating 3000 well insulated sq' and dhw.

https://www.dropbox.com/s/oa8oq7t8p90d6fb/2014022 ... 070122.jpg


Post Reply

Return to “Hand Fired Coal Boilers Using Anthracite”