Yet Another EFM520 Install Thread!

 
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StokerDon
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Stoker Coal Boiler: Gentleman Janitor GJ-5, Van Wert VA-600, Axeman Anderson130 X3.
Hand Fed Coal Furnace: Harman SF3500 reduced down to 3 grates connected to its own plenum
Coal Size/Type: Rice, Chestnut and whatever will fit through the door on the Harman
Other Heating: Noth'in but COAL! Well, Maybe a little tiny bit of wood

Post by StokerDon » Sun. Jan. 29, 2017 2:26 pm

I would love to have one of those!

Not really in my budget though.

-Don


 
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Rick 386
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Location: Royersford, Pa
Stoker Coal Boiler: AA 260 heating both sides of twin farmhouse
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Other Heating: Gas fired infared at work
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Post by Rick 386 » Mon. Jan. 30, 2017 1:48 pm

Rob R. wrote:Nice setup Don. The guy that I bought my EFM from had a pretty official setup, he used it to pull out my wood boiler and lower the EFM down the stairs.
IMG_0054.JPG
That looks very similar to an "Extenda-a-hoe" boom mounted to the back of the truck.

Ingenious........

Rick

 
lzaharis
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Post by lzaharis » Tue. Jan. 31, 2017 2:54 pm

My vote would be for self propelled all wheel drive concrete burial
vault trailer with an extended boom.
The only issue is having enough 1/2" plywood for it to ride on to
avoid sinking in the ground with it.

 
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coalkirk
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Coal Size/Type: Lehigh anthracite/rice coal

Post by coalkirk » Tue. Jan. 31, 2017 3:07 pm

Made some progress today. Cleared the boiler room, cleaned and painted the floor. I know it's unnecessary and will get messed up during the install. But I wanted to do it and I can touch it up after the install is done.
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I dry fitted the returns. Yes there is no bypass. Here's my logic. Feel free to shoot it full of holes. First I run the circulator pump between the oil boiler and the coal boiler 24/7. They are on opposite ends of the basement. It costs some $ to run the circulator and I'll burn a little more coal also as a result. I don't care. With water constantly flowing through the boiler I don't think there is a need for the bypass. Secondly It seems to me that with a bypass I'd be drawing return water up the bypass and into the supply being pumped away from the coal boiler. I don't want that. I want the return water to go through the coal boiler. Ok fire away!
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:mad: Damn sideways pics again! I'm going to retake them!

 
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CoalHeat
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Coal Size/Type: Rice and Chestnut
Other Heating: Fisher Fireplace Insert

Post by CoalHeat » Tue. Jan. 31, 2017 3:11 pm

I don't think you need the bypass with the circulator running continuously.

If you're taking the photos with your iPhone hold the phone horizontally instead of vertically. The photos should post correctly then.
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coalkirk
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Post by coalkirk » Tue. Jan. 31, 2017 3:16 pm

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OK I'm a slow learner but I think I got it now!

 
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CoalHeat
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Coal Size/Type: Rice and Chestnut
Other Heating: Fisher Fireplace Insert

Post by CoalHeat » Tue. Jan. 31, 2017 3:18 pm

I do the same, we are used to holding the iPhone vertically. Then we have to remember to go into "camera mode".

At least I think that's the reason.


 
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coalkirk
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Post by coalkirk » Tue. Jan. 31, 2017 3:19 pm

I just realized while looking at the pic that I have the shut off valve and the purge drain in the wrong order. :shock:

Couldn't be more pleased with Supplyhouse.com. Prices are good and they got the stuff here is 24 hours. First shipment was free because it was over $99.00. Second one was $6.95. I think that's outstanding. I went to the 3 largest plumbing supply houses here locally and all had Chinese crap!
Last edited by coalkirk on Tue. Jan. 31, 2017 3:22 pm, edited 1 time in total.

 
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CoalHeat
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Coal Size/Type: Rice and Chestnut
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Post by CoalHeat » Tue. Jan. 31, 2017 3:20 pm

Oh!!! You're right!!!

 
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BigBarney
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Post by BigBarney » Tue. Jan. 31, 2017 3:30 pm

Could you show a drawing of the circuit between the oil and coal boiler and the zone or zones?

With a constantly running pump you may already have your loop.

Would it be better to place your boiler return line off to one side or the other to allow

access to the hot water coil if needed in the future?

BigBarney

 
titleist1
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Post by titleist1 » Tue. Jan. 31, 2017 3:34 pm

Lookin good CK! I like the paint job, but I bet StokerDon says it needs a stripe or two! :D
coalkirk wrote:I just realized while looking at the pic that I have the shut off valve and the purge drain in the wrong order.
You can try this kind o' crap all day long but you won't get fired from this job!!! :lol: You are supposed to say - this is a test, there is something wrong in the pic (that I did on purpose....as a test.....), see if you can find it!

 
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coalkirk
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Coal Size/Type: Lehigh anthracite/rice coal

Post by coalkirk » Tue. Jan. 31, 2017 3:36 pm

Barney - All of my zones come off of the supply side of the oil boiler. There's an indirect water heater, a water to air heat exchanger and two baseboard zones. There is 1/1/4" copper running from the coal boiler supply into the oil boiler return. Then the supply out of the oil boiler runs back into the return of the coal boiler. It's very simple but then so am I so it works for me. :oops: I won't be using the water coil. If I had a solid plate I would just eliminate it.
Last edited by coalkirk on Tue. Jan. 31, 2017 3:40 pm, edited 1 time in total.

 
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coalkirk
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Stoker Coal Boiler: 1981 EFM DF520 retired
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Coal Size/Type: Lehigh anthracite/rice coal

Post by coalkirk » Tue. Jan. 31, 2017 3:39 pm

titleist1 wrote:Lookin good CK! I like the paint job, but I bet StokerDon says it needs a stripe or two! :D
coalkirk wrote:I just realized while looking at the pic that I have the shut off valve and the purge drain in the wrong order.
You can try this kind o' crap all day long but you won't get fired from this job!!! :lol: You are supposed to say - this is a test, there is something wrong in the pic (that I did on purpose....as a test.....), see if you can find it!
Actually Stokerdon was ready to start plumbing last Saturday after the boiler made it into the basement. He wasn't thinking paint at all. I needed to hit the brakes and think and plan a little bit. I should be ready to start real plumbing on Saturday this coming weekend.

 
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CoalisCoolxWarm
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Coal Size/Type: Anthracite Buckwheat
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Post by CoalisCoolxWarm » Tue. Jan. 31, 2017 4:33 pm

coalkirk wrote:I needed to hit the brakes and think and plan a little bit. I should be ready to start real plumbing on Saturday this coming weekend.
Make sure you have enough Elbows. You don't want to have to substitute a Tee.

Image

:woot: toothy

 
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StokerDon
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Posts: 7496
Joined: Mon. Nov. 11, 2013 11:17 am
Location: PA, Southern York County!
Stoker Coal Boiler: Gentleman Janitor GJ-5, Van Wert VA-600, Axeman Anderson130 X3.
Hand Fed Coal Furnace: Harman SF3500 reduced down to 3 grates connected to its own plenum
Coal Size/Type: Rice, Chestnut and whatever will fit through the door on the Harman
Other Heating: Noth'in but COAL! Well, Maybe a little tiny bit of wood

Post by StokerDon » Tue. Jan. 31, 2017 7:16 pm

coalkirk wrote:I just realized while looking at the pic that I have the shut off valve and the purge drain in the wrong order. :shock:
YUP!. Your system is "pump away" so you need a shutoff valve below the power purge valve going into the return.

What you have there will work. I see you put a Tee in the one return. If you put a Tee in the supply, you can always add a bypass later if things change.

Did you reduce the crossover pipe to 1" or is it just my bad eyes?

-Don


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