Yellow Flame, A Christmas Stoker Boiler

 
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CoalHeat
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Posts: 8862
Joined: Sat. Feb. 10, 2007 9:48 pm
Location: Stillwater, New Jersey
Stoker Coal Boiler: 1959 EFM 350
Hand Fed Coal Stove: Harman Magnafire Mark I
Baseburners & Antiques: Sears Signal Oak 15 & Andes Kitchen Range
Coal Size/Type: Rice and Chestnut
Other Heating: Fisher Fireplace Insert

Post by CoalHeat » Sun. Jan. 19, 2014 9:51 pm

Those damn unions always leak. Drain, unscrew the collar and wrap the hell out of it with teflon tape and then tighten them tighter then you think they should be. :P


 
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StokerDon
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Posts: 7496
Joined: Mon. Nov. 11, 2013 11:17 am
Location: PA, Southern York County!
Stoker Coal Boiler: Gentleman Janitor GJ-5, Van Wert VA-600, Axeman Anderson130 X3.
Hand Fed Coal Furnace: Harman SF3500 reduced down to 3 grates connected to its own plenum
Coal Size/Type: Rice, Chestnut and whatever will fit through the door on the Harman
Other Heating: Noth'in but COAL! Well, Maybe a little tiny bit of wood

Post by StokerDon » Mon. Jan. 20, 2014 8:30 am

At 0800 this morning pressure is down from 15 PSI to 12 PSI. The bucket under the leak in the return is about 1/3 of the way full. I hope thats were my 3 PSI went! The leak in the union has stopped, one less thing to worry about. Time to get out ther and take some pipe apart.

-Don

WOW! 20 pages! I should have called this thread " Everything you ever wanted to know about the Yellow Flame 3 grate stoker, but were afraid to ask".

 
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StokerDon
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Posts: 7496
Joined: Mon. Nov. 11, 2013 11:17 am
Location: PA, Southern York County!
Stoker Coal Boiler: Gentleman Janitor GJ-5, Van Wert VA-600, Axeman Anderson130 X3.
Hand Fed Coal Furnace: Harman SF3500 reduced down to 3 grates connected to its own plenum
Coal Size/Type: Rice, Chestnut and whatever will fit through the door on the Harman
Other Heating: Noth'in but COAL! Well, Maybe a little tiny bit of wood

Post by StokerDon » Mon. Jan. 20, 2014 2:04 pm

FIRST FIRE!!!
YFfirstFire 001.JPG

First Fire!

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YFfirstFire 002.JPG

First Fire!

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YFfirstFire 005.JPG

First Fire!

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YFfirstFire 006.JPG

First Fire!

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YFfirstFire 008.JPG

First Fire!

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In the time it took to right this, the boiler came up to 170 degrees and the aquastat shut it off, like it should!

Now I need to figure out where the timer wires get hooked to.

-Don

 
titleist1
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Post by titleist1 » Mon. Jan. 20, 2014 2:19 pm

Beeeaaautiful !! :dancing:

Way to go StokerDon....Fantastic job!

What draft are you seeing with that fired up?

 
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Rob R.
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Location: Chazy, NY
Stoker Coal Boiler: EFM 520
Hand Fed Coal Stove: Chubby Jr

Post by Rob R. » Mon. Jan. 20, 2014 2:31 pm

That fire looks pretty wild!

Once you get a load on it and let it stoke for at least 30 minutes, take note of how much ash is on the grate compared to the air holes. You want the fire to stop just before the last set of air holes on the grate.

 
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StokerDon
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Posts: 7496
Joined: Mon. Nov. 11, 2013 11:17 am
Location: PA, Southern York County!
Stoker Coal Boiler: Gentleman Janitor GJ-5, Van Wert VA-600, Axeman Anderson130 X3.
Hand Fed Coal Furnace: Harman SF3500 reduced down to 3 grates connected to its own plenum
Coal Size/Type: Rice, Chestnut and whatever will fit through the door on the Harman
Other Heating: Noth'in but COAL! Well, Maybe a little tiny bit of wood

Post by StokerDon » Mon. Jan. 20, 2014 3:08 pm

I'll worry about the Manometer readings later.

YAH!!! That is WILD look'in!
YFfirstFire 007.JPG

First Fire!

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I had to slap together a temp coal bin. I gotta go out and get some more coal for it. This thing might just use a little more coal than the Alaska!
TempCoalBin 001.JPG

Temp bin

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TempCoalBin 002.JPG

Temp bin

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-Don

 
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CoalHeat
Member
Posts: 8862
Joined: Sat. Feb. 10, 2007 9:48 pm
Location: Stillwater, New Jersey
Stoker Coal Boiler: 1959 EFM 350
Hand Fed Coal Stove: Harman Magnafire Mark I
Baseburners & Antiques: Sears Signal Oak 15 & Andes Kitchen Range
Coal Size/Type: Rice and Chestnut
Other Heating: Fisher Fireplace Insert

Post by CoalHeat » Mon. Jan. 20, 2014 3:17 pm

Congratulations!!!!!!!!! :cheers:


 
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lsayre
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Posts: 21781
Joined: Wed. Nov. 23, 2005 9:17 pm
Location: Ohio
Stoker Coal Boiler: AHS S130 Coal Gun
Coal Size/Type: Lehigh Anthracite Pea
Other Heating: Resistance Boiler (13.5 KW), ComfortMax 75

Post by lsayre » Mon. Jan. 20, 2014 3:57 pm

I can feel the heat from here! :)

 
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StokerDon
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Posts: 7496
Joined: Mon. Nov. 11, 2013 11:17 am
Location: PA, Southern York County!
Stoker Coal Boiler: Gentleman Janitor GJ-5, Van Wert VA-600, Axeman Anderson130 X3.
Hand Fed Coal Furnace: Harman SF3500 reduced down to 3 grates connected to its own plenum
Coal Size/Type: Rice, Chestnut and whatever will fit through the door on the Harman
Other Heating: Noth'in but COAL! Well, Maybe a little tiny bit of wood

Post by StokerDon » Mon. Jan. 20, 2014 4:11 pm

Thanks guys,

I just went out and got coal.

There ya go, about 800 pounds worth!
TempCoalBin2 001.JPG
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TempCoalBin2 002.JPG
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TempCoalBin2 003.JPG
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The blowers are blow'in, the boiler is maintaing 170-180, I have the one garage door open and it's 68 degrees in here!

-Don

 
titleist1
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Post by titleist1 » Mon. Jan. 20, 2014 5:18 pm

StokerDon wrote:I'll worry about the Manometer readings later.
just make sure you're not pushin' in more air than you are sending out the chimney... you don't want it coming out somewhere it isn't supposed to! Got that CO monitor??

 
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StokerDon
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Posts: 7496
Joined: Mon. Nov. 11, 2013 11:17 am
Location: PA, Southern York County!
Stoker Coal Boiler: Gentleman Janitor GJ-5, Van Wert VA-600, Axeman Anderson130 X3.
Hand Fed Coal Furnace: Harman SF3500 reduced down to 3 grates connected to its own plenum
Coal Size/Type: Rice, Chestnut and whatever will fit through the door on the Harman
Other Heating: Noth'in but COAL! Well, Maybe a little tiny bit of wood

Post by StokerDon » Mon. Jan. 20, 2014 5:52 pm

I just hung my old CO detector from an extesion cord down about a foot off the floor, just in case. That is a real worry, it's just a 6"x14 foot chimney. That blower can put a lot of CFM into the firebox and those doors don't have any kind of seal on them, gravity holds the fire door closed, the ash door has a latch.
YFdoors 001.JPG

doors

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YFdoors 002.JPG

doors

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YFdoors 003.JPG

Doors

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I hope it will maintain a fire without the timer, I don't know when I will get around to hook'in that up.

-Don

 
User avatar
StokerDon
Site Moderator
Posts: 7496
Joined: Mon. Nov. 11, 2013 11:17 am
Location: PA, Southern York County!
Stoker Coal Boiler: Gentleman Janitor GJ-5, Van Wert VA-600, Axeman Anderson130 X3.
Hand Fed Coal Furnace: Harman SF3500 reduced down to 3 grates connected to its own plenum
Coal Size/Type: Rice, Chestnut and whatever will fit through the door on the Harman
Other Heating: Noth'in but COAL! Well, Maybe a little tiny bit of wood

Post by StokerDon » Mon. Jan. 20, 2014 6:18 pm

I would again like to thank everyone who has helped out with information support. I'm very suprized that it is one month to the day that I loaded this boiler in the back of my truck, and now, with all of your help it is fired up and running!

1 month ago.
YellowFlamePickup 003.JPG

Pickup

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Today
YFfirstFire 005.JPG

First fire

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YFfirstFire 003.JPG

First fire

.JPG | 93KB | YFfirstFire 003.JPG
Thank you all very much.

-Don

 
User avatar
CoalHeat
Member
Posts: 8862
Joined: Sat. Feb. 10, 2007 9:48 pm
Location: Stillwater, New Jersey
Stoker Coal Boiler: 1959 EFM 350
Hand Fed Coal Stove: Harman Magnafire Mark I
Baseburners & Antiques: Sears Signal Oak 15 & Andes Kitchen Range
Coal Size/Type: Rice and Chestnut
Other Heating: Fisher Fireplace Insert

Post by CoalHeat » Mon. Jan. 20, 2014 6:24 pm

Give yourself some credit, it's real easy to sit behind a keyboard and spout out advice, you did all the hard work!

It looks great!!!

 
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coalkirk
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Posts: 5185
Joined: Wed. May. 17, 2006 8:12 pm
Location: Forest Hill MD
Stoker Coal Boiler: 1981 EFM DF520 retired
Hand Fed Coal Stove: Jotul 507 on standby
Coal Size/Type: Lehigh anthracite/rice coal

Post by coalkirk » Mon. Jan. 20, 2014 6:58 pm

Man that's got to be a forum record for buying, refurbing and firing of an old boiler. You are the man! Congrats! I notice you said there are no seals on the doors. I would assume there used to be and should be seals?

 
User avatar
CoalHeat
Member
Posts: 8862
Joined: Sat. Feb. 10, 2007 9:48 pm
Location: Stillwater, New Jersey
Stoker Coal Boiler: 1959 EFM 350
Hand Fed Coal Stove: Harman Magnafire Mark I
Baseburners & Antiques: Sears Signal Oak 15 & Andes Kitchen Range
Coal Size/Type: Rice and Chestnut
Other Heating: Fisher Fireplace Insert

Post by CoalHeat » Mon. Jan. 20, 2014 7:04 pm

Agreed...has to be a record!


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