Post
by Charlie Z » Tue. Feb. 24, 2009 11:59 am
I re-used some old cedar decking from my mom's home. I wanted it to blend in and not cost much. We'll put a light cover over the opening once we burn the pile down a bit. It was the first project my 10yr old helped me with and we had a good time building it. The coalman came before we could get the cover on. It will be handy to have to protect the window when up - coal comes out the chute OK, but there are some fast moving strays. Because it was a learning exercise for the boy, we used only hand tools (except a drill).
It took about the same time to plan it as to build it. Originally, it was 8"-10" shorter and looked better, but I got greedy for 3.5 ton (a year's supply for us). Without coal in it, it really looks like a duck blind.
There is a sliding hatch on the right side (I should add another to the left, too). One key aspect not shown is the 'corridor' to the hatch inside that prevents sprawling coal when you lift the hatch. The corridor fills inside, and you shovel from there.
The verticals and floor joists are pressure treated 4x4, with 2x4s as diagonals and nailers to keep everything straight over time. The cedar boards are not too tightly placed (with deck screws) on the side or floor to allow draining and prevent rot. I think it's the right balance of heft, w/o going overboard. A plywood back would have been appropriate to keep everything square over time, but we had enough of the old cedar and just braced w/2x4s and planked it like the front.
Dimensions are 4x8 footprint, and the back is just under 4' high and the front is 40" or so. The frame is bolted with 5/16" carriage or lag bolts and we hacked all the rabbets and dados with handsaw and chisel.
It's convenient now to have the coal within 15' of the stove, just outside the back door.
- Charlie