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Re: Year 4 With a DVC-500 Not Off to a Good Start... Help!

Posted: Sat. Nov. 12, 2011 11:41 am
by McGiever
$100.00 will get you this new part...if needed :!: :idea: Even nice to have a spare. :idea:

exhaust-blower-motor

Re: Year 4 With a DVC-500 Not Off to a Good Start... Help!

Posted: Sat. Nov. 12, 2011 8:46 pm
by ablumny
Thx guys. Going to order parts, wait for service call and keep the extras as spares. Ill be back when its over!

Re: Year 4 With a DVC-500 Not Off to a Good Start... Help!

Posted: Mon. Nov. 14, 2011 5:28 pm
by 009to090
ablumny wrote:Wierd pot from ACP Technologies in Spain. Series VD11

http://www.acptechnologies.com/img/pdf/ACP_CA14-CE14.pdf

None of the catalog houses sell ACP. My engineer educates me a bit on pots statign the way the wiper and end leads are used to hold the pot in place and off the board, plus the plastic body and the shaft connection to the body is all crap. Interchangable shafts make for trouble at the base or somethign like that. (no doubt I didnt repeat that exactly how he stated it btw). Anyway, perhaps thats the reason the eBay guy claims they fail "all the time". I ordered a set from him.
Just got mine. Yep, ACP Tech. from Spain....

Re: Year 4 With a DVC-500 Not Off to a Good Start... Help!

Posted: Thu. Nov. 17, 2011 8:04 am
by ablumny
Update
As noted, ive been away this week but have been communicating with a few very helpful DVC owners here and from other forums. My service call remains scheduled but at the suggestion of that dealer I've decided to buy a few parts to have on hand when they arrive to expedite this repair. Ill keep whatever wasn't required afterwards and based on what I'm going thru, no prob.

I find my way to a PA dealer at the suggestion of a contact and these folks were very helpful. The owner and the senior tech both have the same stove and detailed knowledge of it; so good confidence....... And they stock a lot of our parts. Anyway, they believe my prob is the TCP which sits behind the feeder, not the ECP which is in the exhaust chamber. I ran my problem by them a # of times since that made little sense to me but they made a compelling case so I ordered the probe, its en route. In case that's not it, they've got the motors and control.board in stock.

I'll swap the TCP.....if it works great. If not, ill get the spare parts in hand and wait for the service tech.

Andrew

Re: Year 4 With a DVC-500 Not Off to a Good Start... Help!

Posted: Thu. Nov. 17, 2011 9:18 am
by 009to090
ablumny wrote:, they believe my prob is the TCP which sits behind the feeder, not the ECP
You might be able to test that by simply removing the connectors to it, or, jumping the connectors. Depends on what signal the computer is expecting from the probe. High resistance or low resistance.

Re: Year 4 With a DVC-500 Not Off to a Good Start... Help!

Posted: Thu. Nov. 17, 2011 1:15 pm
by ablumny
Yep, if I knew expected resistance I could jump in a resistor. No matter, the probe will be at my door by the time I return.....

Re: Year 4 With a DVC-500 Not Off to a Good Start... Help!

Posted: Thu. Nov. 17, 2011 1:35 pm
by 009to090
ablumny wrote:Yep, if I knew expected resistance I could jump in a resistor. No matter, the probe will be at my door by the time I return.....
Now that I think about it, the computer is looking for two values from the TCP....
1) A HIGH temp indicated, would cause the computer to turn on the motor for the Pusher bar, to push LOTS of coal to get the fire away from the hopper.
2) A LOW temp indicated, would cause the computer to shut OFF the Combustion fan and Pusher Bar motor, due to a percieved "Fire out" condition.

Re: Year 4 With a DVC-500 Not Off to a Good Start... Help!

Posted: Fri. Nov. 18, 2011 5:01 pm
by ablumny
Nope...... :(

Changed TCP, pushing coal faster than burning.... Lit coal dumping into pan. Wow....

Turned stove off, now it's burning thru the pile of coal that accumulated on the grate. The coal bed is huge......

Re: Year 4 With a DVC-500 Not Off to a Good Start... Help!

Posted: Sat. Nov. 19, 2011 9:26 pm
by ablumny
Next update....

Jeff Dewald from Dewald and Lengle in PA gets an A++ for service and patients. He's been great in helping me diagnose my situation, offering as good advice as possible over the phone and I've bought the replacement parts I've gotten so far from him. Hes got a good stock of partsmfor Harman units. After the TCP didnt work, We spoke tonight again and determine its time to replace the main control board. Ive got my local service call still scheduled and Jeff's shipping the board Monday. I'll swap it in and hope for the best. If no success, I'll have it as a spare .....

Re: Year 4 With a DVC-500 Not Off to a Good Start... Help!

Posted: Sat. Nov. 19, 2011 9:31 pm
by 009to090
ablumny wrote:its time to replace the main control board.
Does the Pusher Bar motor ever stop?? Or does it push continuously. Yeah, maybe the clock circuit is bad....
How much was the board?

Re: Year 4 With a DVC-500 Not Off to a Good Start... Help!

Posted: Sat. Nov. 19, 2011 10:45 pm
by ablumny
The pusher is not running constantly. However after replacing the TCP, more coal is pushed up on the grate then before. The board was is stock at $219

Re: Year 4 With a DVC-500 Not Off to a Good Start... Help!

Posted: Sun. Nov. 20, 2011 9:29 pm
by Nevercold
I have a DVC-500, and so does my brother in Maryland.
Both control boards failed, due to bad potentiometers.
Mine just out of warranty, (1 or 2 months) , Harman supplied the part at no charge, I installed.
His failed in warranty, and was covered, he installed it.

I bought from Rella in L.I., NO ONE else had a stove to sell 5yrs ago in my area (BIG DEMAND)!!!
I kept the old board, even though it was requested back. :D
I found , and bought 2 sets of pots off ebay,(he threw in a 7th for free). :)
I gave a couple to my brother Today as spares.
It was the STOVE TEMP pot that failed. :x
Running as I type this. ;)

Good Luck.

Re: Year 4 With a DVC-500 Not Off to a Good Start... Help!

Posted: Sun. Nov. 20, 2011 9:54 pm
by 009to090
Nevercold wrote:It was the STOVE TEMP pot that failed. :x
Nevercold, tnx for the info. Was it the Stove Temp pot on both stoves that failed?

Re: Year 4 With a DVC-500 Not Off to a Good Start... Help!

Posted: Sun. Nov. 20, 2011 10:26 pm
by Nevercold
I beleive so.
By the way, the parts on EBAY are an EXACT REPLACEMENT. Manufacturer and spec(100k)

My thought on WHY they fail, is due to continued use/adjustment.
I think these components are usualy seen, and designed for use, INSIDE apliances as
adjustment/tuning points, and once set,not used again except for servicing.
They are certainly not built as sturdy as the old pots used as say, volume contols on OLD TV's.
Just my thought.
Also, I ashamed to say I do not maintain my stove as I should, and have had no other problems.
I WILL be cleaning it in the very near future. :roll:

Re: Year 4 With a DVC-500 Not Off to a Good Start... Help!

Posted: Mon. Nov. 21, 2011 7:04 am
by ablumny
Thanks Nevercold.....
I also bought the pots on eBay. Look back a few posts and you'll see I found the original Manufacturer, part# and spec. Yep, they are crap! I recently decided to just replace the board and a new one is coming this week. Ill replace the pots in my old one, reinstall and if it works, keep as a spare.

Never done a through cleaning? Think about this: neither did I until last year and now look what happened to me! :D
Seriously, one thing to watch for is the Exhaust Probe (ECP) in the exhaust chamber leading outside. I ran a cleaning brush through there and bent the probe, $90!

Thx again
Andrew